With the advancement of information technology, mechanization and industrialization have gradually become the main theme of enterprise production, and robots have become more and more mainstream. As an important part of industrial robots, welding robots account for more than 40% of the total number of industrial robots, and their technological innovation capabilities and international competitiveness have been significantly enhanced. Therefore, welding robots are expected to usher in the second spring.
Welding robots can stabilize and improve the welding quality; improve the labor intensity of workers and work in harmful environments; shorten the preparation period for product transformation and reduce the corresponding equipment investment, etc., and can replace manpower in various operating environments. Stable operation and construction, and has been widely used in all walks of life.
The development of welding robots is so rapid that the job of welders is indeed no longer stable.
The work efficiency of the welding robot can basically replace the effect achieved by 3-4 electric welding workers working at the same time, and it also has the following advantages that are difficult for manual labor:
1. Stabilize and improve the welding quality and ensure its uniformity.
Welding parameters such as welding current, voltage, welding speed and welding dry elongation play a decisive role in the welding result. When robot welding is used, the welding parameters of each weld are constant, and the quality of the weld is less affected by human factors, which reduces the requirements for workers' operation skills, so the welding quality is stable. In manual welding, the welding speed, dry elongation, etc. are changed, so it is difficult to achieve quality uniformity.
2. Improved the working conditions of workers.
Robot welding workers are only used to load and unload workpieces, away from welding arcs, smoke and splashes. For spot welding, workers no longer carry heavy manual welding tongs, freeing workers from heavy manual labor.
3. Improve labor productivity.
The robot has no fatigue and can produce continuously 24 hours a day. In addition, with the application of high-speed and high-efficiency welding technology, the use of robot welding has improved efficiency even more.
4. The product cycle is clear and it is easy to control the product output.
The production cycle of the robot is fixed, so the production plan is very clear.
5. It can shorten the cycle of product modification and replacement, and reduce the corresponding equipment investment.
can realize the welding automation of small batch products. The biggest difference between a robot and a special machine is that it can modify the program to adapt to the production of different workpieces.
Of course, the robot does not work alone, and needs to be combined with many peripheral auxiliary equipment, such as control cabinets, welding power supplies, wire feeders, positioners, fixtures, etc., so in the welding process, the welding robot and peripheral equipment, between the robot and the robot The realization of flexible integration has achieved the goal of reducing auxiliary time and improving efficiency to a large extent.
We have a deep understanding of customer needs, and rely on robot integration expertise and experience to bring customers a complete set of efficient KUKA robot welding automation solutions.